Basic Info.
Transport Package
Standard Export Packing
Product Description
Part Name | Aluminium extrusion profile,Die casting part, Aluminum die casting part, Investment casting part, Metal casting part |
Material Type | Aluminum alloy, Zinc alloy, Copper alloy, Magnesium alloy, Copper aluminum alloy; ADDC10, ADC12, A360, A380, ZL110, ZL101, ZDC1, ZD2, ZAMAK 3, ZAMAK 5, ZA8, ZL4-1, 6061-T5/T6, 6063-T5/T6 etc...(According to customer drawings and specifications) |
Machine Type | Die casting machine 120T, 180T, 280T, 400T, 630T, 800T. |
Additional machine | Punching machine <50T ~ ≥50T ~ ≥100T CNC machine, Electric Pluse, Wire EDM, Milling, Drilling, Grinding etc. Tapping Machine, Squeeze River, Spin Riveting machine Bending/Shearing machines. CNC machine, Electrinc pluse, Wire EDM, Milling, Drilling, Grinding etc. |
Surface Treatment | Polishing, Sandblasting, Painting, Powder coating ,Galvanizing, Chrome plating, Anodize (White or Black Color) E-coating, T-Coating, as customer;s requirement. |
Process | Drawing & Samples → Mould making → Die casting → Deburring→ (Secondary processing if necessary) → Polishing → Surface treatment Quality inspection → Packing → Shipping |
Tolerance | +/-0.05mm or less. |
Application | -Lighting products -Electrical proudcts -Medical devices and products -Commercial and Industrial Equipment -Meters/recreational vehicles -Small engines, Vehicle parts |
Lead Time | Depends on the quantity and complexity of product. |
Drawing Type | .IGS . STEP . SLD . X_T . DXF .DWG . SAT . STL |
Company Information:
ShenZhen ShangHong Metals is a global manufacturer of both conventional and multi-slide die cast precision components. We offer solutions for a variety of industries including light of hoticulture and ballast, professional/stage lighting housings, LED light enclosures, motors, communication products, consumer electronics, automotive, healthcare, and more.
All of our customers receive insight and expertise throughout all stages of the project. Contact us to request a quote today.
Our Factory:
Aluminum extrusion is a process by which aluminum alloy material is forced through a die with a specific cross-sectional profile.A powerful ram pushes the aluminum through the die and it emerges from the die opening.When it does, it comes out in the same shape as the die and is pulled out along a runout table.At a fundamental level, the process of aluminum extrusion is relatively simple to understand.The force applied can be likened to the force you apply when squeezing a tube of toothpaste with your fingers.As you squeeze, the toothpaste emerges in the shape of the tube's opening.The opening of the toothpaste tube essentially serves the same function as an extrusion die. Since the opening is a solid circle, the toothpaste will come out as a long solid extrusion.
What Kinds of Shapes Can be Extruded?
There are three main categories of extruded shapes:
- Solid, with no enclosed voids or openings (i.e. a rod, beam, or angle).
- Hollow, with one or more voids (i.e. square or rectangular tube).
- Semi-hollow, with a partially enclosed void (i.e. a "C" channel with a narrow gap)
Extrusion has innumerable applications across many different industries, including the architectural, automotive, electronics, aerospace, energy, and other industries.Heat Treatment, Finishing, and FabricationOnce extrusion is completed, profiles can be heat treated to enhance their properties.Then, after heat treatment, they can receive various surface finishes to enhance their appearance and corrosion protection.They can also undergo fabrication operations to bring them to their final dimensions. Heat Treatment: Improving Mechanical Properties
Alloys in the 2000, 6000, and 7000 series can be heat treated to enhance their ultimate tensile strength and yield stress.To achieve these enhancements, profiles are put into ovens where their aging process is accelerated and they are brought to the T5 or T6 tempers.How do their properties change? As an example, untreated 6061 aluminum (T4) has a tensile strength of 241 MPa (35000 psi). Heat-treated 6061 aluminum (T6) has a tensile strength of 310 MPa (45000 psi).It is important for the customer to understand the strength needs of their project to ensure the right choice of alloy and temper.After heat treating, profiles can also be finished. Surface Finishing: Enhancing Appearance and Corrosion Protection
Aluminum profiles can undergo a number of different finishing operations.The two main reasons to consider these is that they can enhance the appearance of the aluminum and can also enhance its corrosion properties. But there are other benefits as well.For example, the process of anodization thickens the metal's naturally-occurring oxide layer, improving its corrosion resistance and also making the metal more resistant to wear, improving surface emissivity, and providing a porous surface that can accept different colored dyes.Other finishing processes such as painting, powder coating, sandblasting, and sublimation (to create a wood look), can be undergone as well.In addition, there are many fabrication options for extrusions. Fabrication: Achieving Final Dimensions
Fabrication options allow you to achieve the final dimensions that you are looking for in your extrusions.Profiles can be punched, drilled, machined, cut, etc. to match your specifications.For example, the fins on extruded aluminum heatsinks can be cross machined to create a pin design, or screw holes can be drilled into a structural piece.Regardless of your requirements, there is a wide range of operations that can be performed on aluminum profiles to create the perfect fit for your project. Aluminum Extrusion is an Important Manufacturing Process
Aluminum extrusion is a process for creating parts with specific cross-sectional profiles by pushing heated alloy material through a die.
Shapes created can be solid, hollow, and semi-hollow; and they can be simple or they can be complex.
The process of extrusion is an interesting one, resulting in 8-24 foot long profiles that can then be heat treated, finished, and fabricated to customer specifications.
Address:
Jindi Industrial Zone, Futian District, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Computer Products, Consumer Electronics, Electrical & Electronics, Industrial Equipment & Components, Instruments & Meters, Lights & Lighting, Manufacturing & Processing Machinery, Tools & Hardware
Management System Certification:
ISO 9001
Company Introduction:
Since opening our doors in 2004, Shenzhen ShangHong Cables has become an internationally recognized manufacturing force specializing in PVC power cord, Rubber power coard, power wire, plug and sockets, interconnection components, wire disc, extension leads, wiring harness and cable reels. Armed with an extremely talented management team and an innovative group of power cable engineers that′s up for any challenge, ShangHong has become the manufacturing solution for an exceedingly diverse group of customers.
We holds the ability of designing, researching, producing, and sales. Ages past, we obtained the certifications of UL, cUL, ETL, CEBEC, VDE, NF, ASTA, IMQ, OVE, KC, N, CE, GS, PSE, SAA, FI, DEMKO, SEMKO, IRAM, SII, UC, KEMA, CCC, etc;
With more than 20 years of power cord experiences, an unmatched commitment to manufacturing excellence and a portfolio of services that has expanded to meet the growing demands of the globally competitive economy, you can rely on us that ShangHong is fully equipped to meet your manufacturing requirements.
Our goal is client′s satisfaction, enhancing our nucleus of competitive step by step, in the market; Our capacity with your believing, that would be a great cooperation for our future.